Past Projects

 

Efficiency Improvement - USA

  • Efficiency Improvement project, increased 2 line efficiency by over 5%, and decreasing spoilage by 0.9% (line control and mechanical)
  • Installed fully adjustable washer pack width modification to existing washer
  • Resolved 25 year old can tipping issue on existing IBO by redesigning/rebuilding return air plenum
  • Major rework of two 25 year old palletizers, from 1100cpm and 70% efficiency, to 1300cpm and 90% efficiency
    • Full redesign of chipboard magazines
    • Full redesign of top frame dispenser
    • Rewrite of old manufacture machine/palletizer logic

Startup, Commissioning and Operational Support - Saudi Arabia

  • Startup/Commissioning support and supervision of 2-piece can line
  • Startup/Commissioning support and supervision of end line
  • Successful startup, met project goals of 85% efficiency within 90 days

Installation and Commissioning - China

  • Commissioning, support and installation of 2 complete 2-piece can lines relocated from the US to China

Efficiency Improvement/Line Control Modification Project - China

  • Adding state of the art line control technology package to 2 existing lines
  • Modification made to existing Palletizers for better performance
  • Modification made to existing light testers, conversion from 202-206Ø

Spoilage Reduction and Efficiency Improvement - USA

  • Spoilage and efficiency Improvement project, decreasing spoilage by 0.7%, and increasing efficiency by 2.7% (line control and mechanica improvementsl)
  • Installed fully adjustable washer pack width modification to existing washer
  • Major rework of pall/depall system, from 800cpm and 60% efficiency, to 1200cpm and 85% efficiency

Equipment Training and Development - USA

  • Training material development for specific pieces of equipment
  • Program customization
  • Classroom training
  • On the Job Training including equipment rebuilds with plant personnel

Bodymaker Conversion - USA

  • Assisted conversion of 7 bodymakers from 211x 413 to 204 x 603
  • Full training of plant personal on new BM setup
  • Line control associated with size change

Buy Off, Installation and Commissioning - USA

  • Bought off, installed and commissioned fully automatic pallet conveying/stretch wrapping line

Buy Off, Installation and Commissioning - USA

  • Bought off, installed and commissioned 2 fully automatic palletizers, and fully automatic pallet conveying line

Buy Off, Installation and Commissioning - USA

  • Bought off, installed and commissioned fully automatic pallet conveying/stretch wrapping line

IBO Oven Modifications- North Carolina, USA

  • Installed, commissioned new “TightPACK” cable system into 2 line IBO

Shaped Can Development - Wisconsin, USA

  • Designed multiple can configurations
  • Finite Element Analysis

VOC/Environmental Study, IC/LSM Containment Project – USA

  • Assisted US based can maker on 2 complete lines at IC/LSM area to make capture and destruction % of total VOC from Internal Spray

Design Project - USA

  • R&D packaging design project

Buy Off, Installation and Commissioning - USA

  • Bought off, installed and commissioned 2 fully automatic, robotic food end de-palletizes, un-wrappers and integrated into existing can line

Installation and Commissioning - Korea

  • Installed and commissioned 5 fully automatic, robotic aerosol end de-palletizer, robotic end palletizer wrappers, un­­­-wrappers, and balancers onto new line

Software Support - Brazil

  • Assisted in software support/commissioning activities for 2 line plan

Metal Exposure Project - USA

  • Assisted plant on high metal exposure issues related to ovens and process

Washer Oven Rebuild - USA

  • Full rebuild on 30 year old washer oven

Spoilage Reduction - USA

  • Assisted plant in spoilage reduction/efficiency improvement project with line control changes and electrical support in 35 year old equipment

Line audits have been conducted at various locations in:

  • Saudi Arabia
  • Czech Republic
  • Poland
  • China
  • USA 
  • Iraq

 

Further Information about IPS

more operational support

 

 

 

super sorter

 

 

 

 

dac 150 cupper

 

 

 

 

palletizer mod

 

 

 

 

 

 

 

 

 

 

 

 

cupper tooling